ATMACE Series (G5 Version) Four-Post Screen Printers with Gripper Take-off

ATMACE G5 Series Four-Post Screen Printers with Gripper Take-off

ATMA ATMACE (G5 Version)
Four-Post Screen Printers with Gripper Take-off

Suitable for precision screen-printing on thin, light-weight, non-deforming, flexible materials such as flat film, sheet, or thin board. Applications include Mylar Overlay, Nameplates, Posters, Stickers, Signs, Flexible Circuits, and more.

  • Three-quarter automatic operation with manual substrate loading and registration, sliding table with integrated gripper take-off, adjustable speed automatic conveyor belt, and rear delivery.

  • Ergonomic design optimized for ease of use with open access for accurate substrate registration, efficient off-loading, and easy screen cleaning. All setup controls are within close reach of the operator.

  • Horizontal head lift keeps screen parallel with printing table for even ink flow.

  • Front frame loading for fast setup.

Specification ATMACE 67 G5 METRIC ATMACE 67 G5 Unit Conversions ATMACE 710 G5 METRIC ATMACE 710 G5 Unit Conversions ATMACE 1014 G5 METRIC ATMACE 1014 G5 Unit Conversions ATMACE 1216 G5 METRIC ATMACE 1216 G5 Unit Conversions
Working Table size (DxW) 800mm x 1000mm 31½" x 39⅜" 950mm x 1250mm 37⅜" x 49¼" 1250mm x 1700mm 49¼" x 67⅞" 1400mm x 2000mm 55⅛" x 78¾"
Vacuum area (DxW) 600mm x 740mm 23⅝" x 29⅛" 760mm x 1040mm 30⅞" x 40⅞" 1060mm x 1400mm 42¾" x 55⅛" 1200mm x 1600mm 47¼" x 63"
Max print area (DxW) 610mm x 750mm 24" x 29½" 770mm x 1050mm 30" x 41¼" 1070mm x 1410mm 42⅛" x 55½" 1210mm x 1610mm 47⅝" x 63⅝"
Max. O/D frame size (DxW) 1000mm x 1050mm 39⅜" x 41¼" 1150mm x 1350mm 45¼" x 53⅛" 1500mm x 1800mm 59" x 70⅞" 1700mm x 2000mm 66⅞" x 78¾"
Frame height 25mm-50mm 1"-2" 25mm-50mm 1"-2" 25mm-50mm 1"-2" 25mm-50mm 1"-2"
Substrate thickness 0-20mm 0-¾" 0-20mm 0-¾" 0-20mm 0-¾" 0-20mm 0-¾"
Table height 960mm + 40mm 37¾" + 1½" 960mm + 40mm 37¾" + 1½" 960mm + 40mm 37¾" + 1½" 960mm + 40mm 37¾" + 1½"
Conveyor height 820mm+40mm 32¾" + 1½" 820mm+40mm 32¾" + 1½" 820mm+40mm 32¾" + 1½" 820mm+40mm 32¾" + 1½"
Cycle standby distance 50mm 2" 50mm 2" 50mm 2" 50mm 2"
Screen cleaning height 300mm 12" 300mm 12" 300mm 12" 300mm 12"
Table speed 1100mm/sec 43"/sec 1300mm/sec 51"/sec 1300mm/sec 51"/sec 1300mm/sec 51"/sec
Print head speed 93mm-930mm/sec 3"-36"/sec 93mm-930mm/sec 3"-36"/sec 93mm-930mm/sec 3"-36"/sec 93mm-930mm/sec 3"-36"/sec
Max. capacity (full stroke) 860 cycles/hour 860 cycles/hour 800 cycles/hour 800 cycles/hour 700 cycles/hour 700 cycles/hour 660 cycles/hour 660 cycles/hour
Screen adjustment (X/Y) ±10mm/±10 mm ±⅜"/±⅜" ±10mm/±10 mm ±⅜"/±⅜" ±10mm/±10 mm ±⅜"/±⅜" ±10mm/±10 mm ±⅜"/±⅜"
Skew angle
Electric Power 3-phase, 220V/380V, 50/60Hz 3-phase, 220V/380V, 50/60Hz 3-phase, 220V/380V, 50/60Hz 3-phase, 220V/380V, 50/60Hz 3-phase, 220V/380V, 50/60Hz 3-phase, 220V/380V, 50/60Hz 3-phase, 220V/380V, 50/60Hz 3-phase, 220V/380V, 50/60Hz
Power consumption 4 kw 4 kw 4 kw 4 kw 5.5 kw 5.5 kw 5.5 kw 5.5 kw
Input air pressure 5-6 kg/cm² 71-85 PSI 5-6 kg/cm² 71-85 PSI 5-6 kg/cm² 71-85 PSI 5-6 kg/cm² 71-85 PSI
Air consumption 4.8 liters/cycle 1.3 gal./cycle 4.8 liters/cycle 1.3 gal./cycle 7.1 liters/cycle 1.9 gal./cycle 7.1 liters/cycle 1.9 gal./cycle
Dimension 162mm x 230mm x 140mm+4mm 64" x 91" x 55"+1½" 197mm x 266mm x 140mm+4mm 78" x 105" x 55"+1½" 282mm x 308mm x 140mm+4mm 111" x 121" x 55"+1½" 304mm x 334mm x 140mm+4mm 120" x 132" x 55"+1½"
Weight 1100 kg 2420 lbs 1290 kg 2838 lbs 1540 kg 3388 lbs 1650 kg 3630 lbs

Features and Benefits:

A. Standard analog switch/button/dial controls.

B. Heavy duty base frame keeps machine vibration free at all speeds.

C. Aluminum print table with honeycomb construction and vacuum hole size 1.5 mm with pitch 20x20mm. Optional custom vacuum hole size is 1 mm with pitch 14x14mm and a center hole in-between four holes to ensure that substrate has higher surface contact with print table throughout printing cycle. Recommended for thin films / substrates.

D. Heat dissipating turbine vacuum offers powerful suction and blowback. Vacuum and blowback micrometers are independently controlled and numbered for repeatability. Blowback function allows substrate lift when gripper holds the leading edge of substrate to avoid scratching when print table returns to operator.

E. German SEW-Eurodrive motor powers four-post head lift on linear bearings and guide rails. Includes synchronized transmission shaft, double chain, encoders and photo sensors to control screen up / down position.

F. Variable gripper release to synchronize with print table return includes dwell timer to ensure level drop off onto conveyor belt.

G. Mechanical peel-off and off-contact is built into 4-post design.

H. DC driven squeegee and flood travel on precision linear bearings and cog toothed belt.

I. Utilizes special ball bearing micrometer design instead of thread bolt type adjustment. This is designed to prevent stripping out and offers play-free registration without backlash during setup.

J. Print table X / Y movements adjusted via precision scaled micrometer controls for fine registration with numbered value for repeatability and standardization.

K. Print table motion cycle driven by top-class servo motor, using swivel arm system guided by linear rail for consistent repeatability.

L. Pneumatic frame locking system with check valves / airlock and four-sided frame holding assembly ensures rigidity and high stability.

M. Pneumatically controlled squeegee and flood coater equalization allows precise pressure and ensures even ink deposit. Adjustments include numbered fine-tuning depth, skew-angle (snowplow feature), and swivel-angle of squeegee and flood coater.

N. No-peel flood coater function.

O. Squeegee / flood high-park capability facilitates faster setup and changeover.

P. Choice of flooding before the print stroke, flooding after the print stroke, or higher cycle speed-flood while screen lifts to full up position.

Q. Select the number of print cycles necessary for printing job and the machine will stop running automatically upon completion of the set amount.

R. The control system for compressed air supply is an oil free FRL unit to prevent oil mist pollution, particularly applicable in clean room environments.

S. To protect operator two safety bars are located in front of the sliding table. When safety bars are in the open position, the table cannot return back to home position until they are closed off. Meets and exceeds all European and US Safety requirements.


Options:
Dripless squeegee system (rotary type), Cleaning roller, Anti-static bar, Registration pins, Optic sensors for substrate alignment, and Custom vacuum hole size 1.0 mm with a pitch of 14x14mm and a center hole in-between four holes to ensure that substrate has higher surface contact with print table throughout printing cycle, and ideal for thin films/substrates.


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